Produced water refers to any water brought up to the surface during oil and gas production, typically as the result of drilling, exploration and hydraulic fracturing. Before disposing of or reusing the water, it must be treated to extract hydrocarbons and satisfy environmental regulations. Produced water is a general term, and since each system can vary based on the water quality and the environmental regulations for its reuse, there is no universal treatment process.
TRL has developed a unique technology named TRL-ZEO MEMBRANE with TRL-RAIN patented technology for surface and subsurface disposal making the facility a Zero Liquid Discharge (ZLD)
The TRL Zeo-membrane leverages the adsorption and ion exchange properties of zeolites to achieve effective water purification. Zeolites are known for their ability to attract and retain ions and molecules within their porous structure, making them ideal candidates for water treatment applications where precise filtration is crucial. This technology not only removes contaminants but also can potentially recover valuable ions from wastewater streams, thus contributing to resource recovery and sustainability efforts.
Furthermore, the TRL Zeo-membrane’s design incorporates advanced materials and engineering techniques to optimize its performance and reliability. By combining the structural benefits of zeolites with membrane technology, it enhances the overall efficiency of water purification processes while minimizing energy consumption and operational costs. This makes it particularly appealing for large-scale industrial applications where consistent and cost-effective water treatment solutions are essential.
The TRL Zeo-membrane holds promise for decentralized water treatment systems in remote or underserved communities. Its robust construction and ability to handle varying water qualities ensure reliable access to clean drinking water, addressing public health concerns and promoting sustainable development goals.
Overall, the TRL Zeo-membrane represents a significant advancement in the field of water purification, offering a versatile and sustainable solution to the global challenge of water scarcity and contamination. As research and development continue to refine its capabilities, this technology holds the potential to play a pivotal role in securing clean water resources for future generations.
Taylormade Renewables Limited brings cutting-edge membrane technology to the Food and Beverages Industry, offering innovative solutions that enhance product quality, increase efficiency, and ensure the highest level of safety and hygiene. Our range of membrane-based process applications caters to diverse needs in this sector, utilizing Micro Filtration (MF), Ultra Filtration (UF), Nano Filtration (NF), Reverse Osmosis (RO), and Ceramic Membrane technologies.
Here are some of the application which we serve in food processing and beverages industry.
Glucose Syrup (Mud and TAB Removal)
Yeast Filtration and Concentration.
Soy Milk and Sauce Filtration.
Vinegar Filtration.
Tea Extraction Filtration and Concentration.
Vegetable Extraction Filtration and Concentration.
Animal Protein Purification.
Wine and lees filtration.
Beer Bottom recovery.
Fruit Juice and Vegetable Juice Sterilization, Clarification and Concentration.
Potato Protein Purification and Concentration.
Coconut Water and milk Concentration.
Corn Wet Milling Process.
Concentration of Spices.
The dairy industry can greatly benefit from various membrane applications, including:
Taylormade Renewables Limited, a leading provider of membrane technologies, offers comprehensive solutions encompassing all the mentioned membrane applications. With Taylormade Renewables Limited expertise, the dairy industry can enhance efficiency, improve product quality, and address environmental challenges.
India stands as one of the largest producers of milk and milk products, with numerous dairies manufacturing various dairy items such as skimmed milk powder, butter, cheese, and more. Membrane technology plays a vital role in enhancing the quality of these products, conserving energy, and facilitating the recovery of valuable byproducts. Taylormade Renewables Limited specializes in membrane technologies that enable the concentration, separation, and purification of dairy products. These membrane processes offer precise control over concentration levels and allow for the removal of specific components such as protein and lactose, ensuring the desired product attributes. Furthermore, Taylormade Renewables Limited membrane solutions are effective in removing traces of milk from spray dryer condensate water, reducing major effluent parameters in wastewater, and enabling the recycling of fresh water. These applications not only contribute to environmental sustainability but also help optimize operational costs in the dairy industry. In conclusion, Taylormade Renewables Limited comprehensive range of membrane technologies empowers the dairy industry to enhance product quality, conserve energy, and promote sustainable practices. By utilizing these membrane applications, the dairy industry can achieve greater efficiency and profitability while reducing its environmental footprint.
Taylormade Renewables Limited specializes in membrane technologies that are increasingly valuable components in pharmaceutical production processes. Membrane separation technologies such as reverse osmosis, ultrafiltration, and microfiltration have long been utilized to concentrate and purify both small and large molecules. These membrane technologies have found various applications, covering a broad range of separation, concentration, and purification needs within the pharmaceutical industry.
We have specialization in the process such as like :
Nanofiltration or pervaporation can be employed to treat pharmaceutical waste streams, detoxifying them and reducing the volume of waste requiring incineration. In addition, membrane-based processes like liquid membranes or membrane-based multi-phase extractive enzymatic resolution enable the separation of enantiomeric and other isomeric mixtures. Nanofiltration or pervaporation can even enhance synthesis reaction conversion. Furthermore, high-performance tangential flow filtration proves instrumental in fractionating protein mixtures, integrating clarification and chromatographic processes for downstream processing of biomolecules.
India stands as one of the largest producers of milk and milk products, with numerous dairies manufacturing various dairy items such as skimmed milk powder, butter, cheese, and more. Membrane technology plays a vital role in enhancing the quality of these products, conserving energy, and facilitating the recovery of valuable byproducts.Taylormade Renewables Limited strives to provide a comprehensive perspective on these developments, showcasing their applications in laboratories, pilot plants, and commercial settings.
The textile industry, known for its production of synthetic yarn, cotton yarn, clothes, and hosiery, faces a pressing challenge in managing the substantial volume of wastewater generated during manufacturing processes. This wastewater contains hazardous chemicals and requires effective treatment to ensure compliance with environmental regulations. Membrane technology has emerged as a transformative solution in the industry, offering innovative applications to address these challenges.
Taylormade Renewables Limited, a leading provider of membrane solutions, revolutionizes the textile industry with their expertise in membrane-based applications. They offer cost-effective and sustainable solutions to optimize wastewater management and resource utilization.
By incorporating membrane processes such as ultrafiltration, reverse osmosis, and nanofiltration, Taylormade Renewables Limited enables the recovery of valuable materials while minimizing fresh water consumption through efficient water recycling. These customized membrane systems ensure compliance with stringent regulatory standards, enabling textile companies to meet parameter limits set by environmental authorities.
Taylormade Renewables Limited advanced membrane solutions empower the textile industry to achieve superior wastewater treatment, minimize environmental impact, and improve overall production efficiency. By recovering valuable materials and reducing wastewater discharge, these technologies support a more sustainable and closed-loop operation.
Taylormade Renewables Limited can offer below applications for Membrane Technologies.
With Taylormade Renewables Limited cutting-edge membrane applications, the textile industry can embrace environmentally conscious practices and resource efficiency. Their state-of-the-art solutions position them as leaders in transforming the textile industry into a more sustainable and responsible sector.
The dye industry benefits greatly from membrane technologies, which offer various applications. These technologies contribute to the industry’s success in several ways:
During production of above dyes, industry generates high colored wastewater.
Membrane technologies bring benefits to the dye industry such as separation, purification, concentration, color removal, recovery of valuable components, and process water treatment. Taylormade Renewables Limited provides advanced membrane technologies for the dye industry, covering all these applications. Their solutions optimize processes, improve product quality, and promote environmental sustainability. In conclusion, Taylormade Renewables Limited enables remarkable advancements and an eco-friendly future for the industry.
India is the largest producer of sugarcane globally. The major sugarcane-producing states are Uttar Pradesh, Maharashtra, and Karnataka. In India, numerous sugar manufacturing units have established plants to produce high-quality sugar using the traditional chemical process. The process begins by crushing sugarcane in a crusher plant to extract the juice, which typically contains 5-6% total solids. This juice undergoes several steps to produce crystal sugar, with molasses generated as a byproduct.
During the process, the sugar juice initially contains both dissolved and undissolved impurities.
Undissolved impurities are removed using a filter press, while dissolved impurities like proteins, fats, minerals, and oils pose a greater challenge. Traditionally, removing these impurities requires a lengthy and maintenance-intensive chemical process.
Membrane technology can revolutionize this process. It not only removes high molecular weight impurities like proteins, fats, and oils but also concentrates the sugar cane juice by removing pure water. This saves energy in the evaporators and eliminates the need for chemicals, reducing maintenance costs and process time. After the crusher plant, the sugarcane juice is collected in a storage tank, filtered to remove suspended impurities, and then passed through a modified Ultrafiltration membrane system. This system, provided by Taylormade Renewables Limited, removes impurities and allows the sugar to pass through, resulting in colorless sugar juice.
Next, the sugar juice undergoes Nano filtration, which concentrates the sugar from 6% to 24% by removing water and major salts. Finally, the concentrated sugar is further processed through evaporation to convert it into crystal sugar. The membrane system offers liquid-phase separation and concentration, leading to energy savings, reduced chemical usage, and faster processing times compared to conventional methods. Here is what Taylormade Renewables Limited can offer in advancement of Sugar Industry.
India houses numerous large and medium-sized paper industries that cater to the global demand, making it a thriving sector. These industries require a significant amount of treated water for high-quality paper production, resulting in a considerable volume of wastewater. This wastewater contains expensive and hazardous chemicals like lignin, ligno sulfonate, caustic substances, and fibers.
To recover these valuable chemicals and recycle fresh water, membrane technology plays a crucial role.
It not only enables the extraction of valuable chemicals but also facilitates the reuse of water in the production process. Membrane technology, proven effective for various industries, aligns with pollution authorities’ demand to maximize water recycling from treated effluent. In the paper industry, post-production wastewater contains a substantial amount of fibers that can be efficiently recycled using membrane technology. At Taylormade Renewables Limited in Ahmedabad, we have conducted extensive trials to recover fibers from wastewater. Our process recovers 90% to 95% of fresh water, while the concentrated fibers can be recycled, serving as raw material for the hard board industry. This approach ensures compliance with pollution board limits. We offer pilot plant facilities for trials at the customer’s site or our factory. Treatment involves membrane system pretreatment, ultrafiltration, Nano filtration, and post-treatment. Our trial results have received approval from the Pollution Board authority.
Taylormade Renewables Limited can offer below applications for Membrane Technologies.
Membrane-based applications in the tannery industry offer several benefits and can be categorized into different areas:
Wastewater Treatment: Membrane technology, such as ultrafiltration and reverse osmosis, effectively treats and purifies tannery wastewater. Membrane filtration selectively removes contaminants, enabling the recovery of clean water for reuse or safe discharge.
Salt Recovery: Membrane technologies like reverse osmosis can recover and concentrate salt from tannery wastewater. Salt recovery reduces the need for fresh salt and minimizes waste.
Chemical Recovery: Membrane-based techniques, such as nanofiltration or membrane distillation, aid in the recovery and concentration of valuable chemicals from spent tanning liquors or process streams. Recovered chemicals can be reused, reducing costs and minimizing environmental impact.
Effluent Compliance: Membrane filtration systems help tanneries meet effluent discharge regulations by effectively removing pollutants. Membrane technology contributes to minimizing the environmental impact of tannery operations.
Concentration and Separation: Membrane processes, particularly ultrafiltration, can concentrate and separate desired components in tannery streams. Concentration and separation optimize processes, improve product quality, and minimize waste.
Taylormade Renewables Limited, a leader in membrane technology, offers all of the above applications to enhance the tannery industry. With their expertise, they can provide efficient solutions for wastewater treatment, salt recovery, chemical recovery, effluent compliance, and concentration/separation processes. By leveraging these membrane-based technologies, Taylormade Renewables Limited helps improve sustainability, resource utilization, and overall operations within the tannery industry.
Introducing Solvent Resistance Membrane Systems by Taylormade Renewables Limited: Conquering Filtration Challenges in the Presence of Hazardous Solvents
Taylormade Renewables Limited proudly presents our advanced Solvent Resistance Membrane Systems, specially engineered to overcome filtration challenges posed by hazardous solvents. As a leading provider of cutting-edge water and liquid treatment technologies, we understand the critical importance of filtration reliability in demanding industries.
Our Solvent Resistance Membrane Systems are purpose-built using state-of-the-art materials and advanced manufacturing techniques, designed to withstand the detrimental effects of hazardous solvents, even in trace amounts. These robust membranes offer unparalleled chemical compatibility, ensuring reliable performance and longevity in the presence of aggressive solvents.
With a focus on efficiency and productivity, our Solvent Resistance Membrane Systems deliver exceptional separation capabilities, safeguarding process integrity and product quality. By tackling filtration challenges posed by hazardous solvents, our systems optimize filtration efficiency while reducing downtime and maintenance costs.
Taylormade Renewable's team of experts works closely with clients to tailor Solvent Resistance Membrane Systems to their specific requirements, addressing the unique challenges of their processes. Our solutions seamlessly integrate into existing setups, providing enhanced filtration performance and operational flexibility.
Experience the assurance of Taylormade Renewable's Solvent Resistance Membrane Systems – an indispensable addition to your filtration processes in demanding industries. Embrace the future of industrial filtration with our cutting-edge technology, reliability, and adaptability. Partner with us to achieve unmatched performance and excellence in your operations, even when dealing with the most hazardous solvents in trace amounts.
Introducing Advanced Sulphate Removal System Membrane Applications by Taylormade Renewables Limited: Elevating Sulphate Concentration for Enhanced Process Efficiency
Taylormade Renewables Limited proudly presents our state-of-the-art Sulphate Removal System Membrane Applications, tailored to elevate Sulphate concentration in the Chlor-Alkali industry, revolutionizing wastewater treatment and resource utilization. With an unwavering commitment to innovation, we deliver cutting-edge solutions to address complex industrial challenges.
In the Chlor-Alkali manufacturing process, wastewater often contains significant concentrations of sulphate, requiring efficient treatment and resource recovery. Our Sulphate Removal System Membrane Applications employ advanced reverse osmosis membranes, uniquely capable of selectively concentrating sulfate ions, while allowing low-concentrated streams to permeate through.
The principle of our Sulphate Removal System (SRS) revolves around semi-permeable membranes that selectively retain sulfate ions, producing a highly concentrated sulfate stream at the reject side. This concentrated stream becomes a valuable resource, suitable for reuse in subsequent process stages, ensuring optimal resource utilization and reducing environmental impact.
Taylormade Renewable's Sulphate Removal System Membrane Applications offer unparalleled efficiency in concentrating sulfate, enabling industries to attain superior process economics and sustainability goals. The low-concentrated stream at the permeate side is channeled to the saturator, ensuring seamless integration for the preparation of the next batch feed.
Our expert team collaborates closely with clients to customize Sulphate Removal System Membrane Applications, seamlessly integrating them into existing processes. With Taylormade Renewable's cutting-edge technology, industries gain a competitive edge by harnessing the full potential of sulphate concentration for enhanced process efficiency.
Embrace the future of efficient sulfate concentration with Taylormade Renewables Limited – your trusted partner in innovative membrane solutions for the Chlor-Alkali industry. Experience the power of our advanced technology, dedicated to delivering sustainable and high-performance solutions, maximizing resource recovery, and minimizing environmental impact.
The Indian distillery industry poses a significant environmental threat due to the generation of a substantial volume of wastewater, containing recalcitrant compounds that contribute to high levels of Chemical Oxygen Demand (COD) and Biological Oxygen Demand (BOD). Additionally, the wastewater exhibits low pH and a dark brown color, making its treatment a complex challenge.
The treatment of spent wash using various treatment technologies and reactor configurations has been widely explored.
In this regard, our study focuses on the implementation of advanced membrane technology as a key solution for the treatment of distillery spent wash. By leveraging the Hybrid Anaerobic Baffle Reactor (HABR), we aim to address the simultaneous reduction of BOD and COD through anaerobic digestion, complemented by a suitable oxidation technique.
Prominent wine and beer producers in India, located in regions such as Uttar Pradesh, Maharashtra, Tamil Nadu, and Madhya Pradesh, employ molasses as a primary raw material for alcohol production. Following fermentation, the resulting beer solution undergoes distillation, leaving behind spent liquor enriched with dissolved impurities such as organic matter, colorants, Total Dissolved Solids (TDS), oil, and suspended solids. This poses a challenge for conventional effluent treatment plants. To overcome these challenges, our innovative approach integrates membrane technology into the treatment process. Through the utilization of Ultrafiltration (UF) and Nano filtration (NF) membranes, the spent liquor undergoes a two-step filtration process. This membrane-based treatment, provided by Taylormade Renewables Limited, effectively removes impurities, enabling the recycling of fresh water for reuse in the fermentation plant. By placing a strong emphasis on advanced membrane technology, we strive to provide an efficient and sustainable solution for distillery wastewater treatment. Our approach, with Taylormade Renewables Limited membrane technology, not only mitigates the environmental impact but also supports the growth and development of the brewing and distilling industry in India.